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The plate is an important part of the pad printing process. The following items must meet high standards in order to achieve an excellent print quality.
  • Type of material

  • Material manufacturing process

  • Photoengraving process

 

TOSH imports 2 different types of steel plates according to various requirements such as, print quality, number  of impressions, price and ease of changeover.

Thick steel plates 10 mm

These are used when high quality and long printing runs are required. This type of plate will last for more than 1 million impressions. TOSH plates are manufactured using a special high quality steel to resist oxidation. All plates are lapped 2 sides to a very fine finish to obtain a high quality print and longer blade life. They are hardened to 61-63 Hrc. The molecular structure of the TOSH plates allow an extremely fine and uniform finish. This is necessary to be able to accurately check the depth of etch during the photoengraving phase, which is a requisite for image quality during the printing process. These plates are photoengraved in our laboratory by TOSH, using precision instruments to guaranty a correct depth of etch.

 

Thin steel plates 0.5 mm

This type of plate will last for 100-200.000 impressions, and briges the gap between the traditional thick steel plate (10mm) and the photopolymer plates. It is generally used as an alternative to the thick steel plates (10mm) when shorter runs and a lower price is required. However, the manufacturing process is similar to that of the photopolymer plates, which enables a customer to produce them in house in just minutes, with no experience necessary. Elport-Import has all of the equipment to make the manufacturing process fast, easy and repetitive. TOSH thin steel plates have a thickness of 0.5mm and are supplied ready for exposing with a photoresist coating on both sides, protected by a black plastic sheet. The plates are manufactured from a special steel to provide excellent mechanical features with a hardness of 53 - 55 Hrc. The high quality photoresist allows accurate photoengraving of regular of screened images.

Both steel plate 10mm and thin steel plate are always available in stock in hundreds of different standard sizes. Special sizes available upon request, in short time.

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